Project Box: Fit and Finish

The inside of this box is about 36 x 12 x 3 inches – not something that could just sit on a table for decoration. It was built for a purpose: carrying equipment. Let’s talk about how I prepared it to do that.

I wanted the items in this box to be held securely, so they wouldn’t rattle around and bump into each other. I decided to cut profiles of each piece into ribs that span the width. That process was: dry fitting, tracing profiles, roughing in with a coping saw, and then refining the fit with a file. The result was a framework custom fit to the intended contents.

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I also added a handle and lockable latches, to cover “held securely” from another perspective.

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With that, construction was complete. On to finishing! First, a bit of art, and your first real clue to the box’s purpose. A tip: many corporations publish a “press kit” on their website, that includes scalable versions of their logo. I found the logo I wanted, and printed a letter-paper size copy. I used a DIY carbon paper technique to transfer it to my lid: shade the back of the paper with pencil, secure it to the lid, then trace over the image with a pen.

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The logo is often used in yellow and blue, like the Swedish flag it represents. My wood is going to have a yellow tone to it, so I selected a dark blue paint for my work. I’m not a freehand painter, and I probably should have chosen to cut a stencil instead, but sometimes you have to experiment anyway.

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I wanted a finish that was easy to apply, and would offer a fair amount of protection. This box won’t see harsh conditions, but it will get knocked around a little, loading and unloading. I just happened to have some spray-on Minwax Helmsman, so that’s what I used. I covered the hardware with gaffers tape, so I could focus on spraying evenly, without worry about urethane seizing my hinges.

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I propped the box on a tripod and applied two coats.

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Once the finish dried, my only remaining task was fixing suede strips to the contact points on the supports. With those in place, my box was complete.

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I’ve now used this box to carry my shotgun to the range several times, and it has worked quite well. The handle is a little narrow for the weight, and the weight is a little unbalanced, but on the whole, the box has served its purpose. It also stores well, sliding unobtrusively into a corner, efficiently using space. And, it provided a great platform for practice and experimentation with some techniques I plan to use in my next big project.

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Author: Bryan

I'm the creator of Symbology (http://appsto.re/us/9r6Icb.i), BeerRiot (http://beerriot.com/), lots of homebrew, some furniture, and other things. There's more about me at http://beerriot.com/bryan.html